|
4. PRODUCTION, IMPORT/EXPORT, USE, AND DISPOSAL
4.1 PRODUCTION
Table 4-1 lists the facilities in each state that manufacture or process chromium, the intended use, and the
range of maximum amounts of chromium that are stored on site. There are currently 3,391 facilities that
produce or process chromium in the United States. The data listed in Table 4-1 are derived from the
Toxics Release Inventory (TRI97 1999). Only certain types of facilities were required to report.
Therefore, this is not an exhaustive list.
Chromium metal is commercially produced in the United States by the reduction of chromite ore with
carbon, aluminum, or silicon, and subsequent purification. Sodium chromate and dichromate are
produced by roasting chromite ore with soda ash. Most other chromium compounds are produced from
sodium chromate and dichromate (Hartford 1979; Westbrook 1979). For example, basic chromic sulfate
(Cr(OH)SO4), commonly used in tanning, is commercially produced by the reduction of sodium
dichromate with organic compounds (e.g., molasses) in the presence of sulfuric acid or by the reduction
of dichromate with sulfur dioxide. Lead chromate, commonly used as a pigment, is produced by the
reaction of sodium chromate with lead nitrate or by reaction of lead monoxide with chromic acid solution
(IARC 1990).
In 1997, the major manufacturers of chromium compounds were: (1) chromic(VI) acid, including
chromic(VI) anhydride and chromic(VI) trioxide (total capacity 76,000 metric tons): American Chrome
& Chemicals Inc., Corpus Christi, Texas; Occidental Chemical Corporation Specialty Business Group,
Castle Hayne, North Carolina; (2) chromium(III) sulfate: Blue Grass Chemical Specialties, L.P., New
Albany, Indiana; Johnson Matthey, Inc., Ward Hill, Massachusetts; Wayne Chemical Corp., Amarillo,
Texas, Dakota City, Nebraska, and Milwaukee, Wisconsin; (3) chromium(III) acetate: Blue Grass
Chemical Specialties, L.P., McGean-Rohco, Inc., Cleveland, Ohio; The Shepard Chemical Company,
Cincinnati, Ohio; (4) chromium acetylacetonate: MacKenzie Corporation, Bush, Louisiana; The Shepard
Chemical Company, Cincinnati, Ohio; (5) chromium boride: Cerac Incorporated, Milwaukee, Wisconsin;
Johnson Matthey, Inc., Alfa Aesar, Ward Hill, Massachusetts; (6) chromium(III) chloride: Blue Grass
Chemical Specialties, LP, New Albany, Indiana, McGean-Rohco, Inc., Cleveland, Ohio; (7) chromium
diboride: Johnson Matthey, Inc., Ward Hill, Massachusetts; (8) chromium dioxide: DuPont, DuPont
Diversified Businesses, Newport, Delaware; (9) chromium 2-ethylhexanoate: OM Group, Inc., Franklin,
Pennsylvania, The Shepherd Chemical Company, Cincinnati, Ohio; (10) chromium fluoride: Atotech
CHROMIUM 274
4. PRODUCTION, IMPORT/EXPORT, USE, AND DISPOSAL
Table 4-1. Facilities that Manufacture or Process Chromium and Chromium
Compounds
State
aNumber of
facilities
Range of maximum
amounts on site in
pounds
b Activities and usescAK 1 0-99999 11
AL 87 1000-999999 1,2,3,5,6,7,8,9,10,11,12,13
AR 49 100-999999 1,2,3,4,5,8,9,11,12,13
AZ 31 100-999999 1,2,3,4,5,6,8,9,11,12,13
CA 147 0-999999999 1,2,3,4,5,6,7,8,9,10,11,12,13
CO 33 100-999999 1,2,3,4,5,7,8,9,11,12
CT 66 100-9999999 1,2,3,4,5,7,8,9,10,11,12,13
DE 6 1000-999999 1,2,3,4,5,7,8,9
FL 45 100-9999999 5,7,8,9,10,11,13
GA 90 0-49999999 1,2,3,4,5,6,7,8,9,10,11,12,13
HI 2 0-99999 8
IA 55 100-9999999 1,2,3,5,7,8,9,10,12,13
ID 6 100000-49999999 1,5,7,9
IL 212 0-9999999 1,2,3,4,5,6,7,8,9,10,11,12,13
IN 199 0-99999999 1,2,3,4,5,6,7,8,9,10,11,12,13
KS 38 0-999999 2,3,7,8,9,11,12,13
KY 72 0-9999999 1,2,3,4,5,6,7,8,9,10,11,12,13
LA 34 100-9999999 1,2,3,4,5,7,8,9,10,11,12
MA 79 100-999999 1,2,3,4,5,7,8,9,10,11,12,13
MD 32 100-49999999 1,2,3,4,5,6,7,8,9,10,11
ME 18 1000-999999999 1,3,5,7,8,9,12,13
MI 162 0-9999999 1,2,3,4,5,6,7,8,9,10,11,12,13
MN 49 100-9999999 1,3,5,7,8,9,10,12,13
MO 74 100-9999999 1,2,5,7,8,9,10,11,12,13
MS 49 1000-999999 1,5,7,8,9,11,12,13
MT 4 10000-99999 7,8,13
NC 91 0-999999999
1,2,3,4,5,6,7,8,9,10,12,13ND 5 1000-999999 2,3,9
CHROMIUM 275
4. PRODUCTION, IMPORT/EXPORT, USE, AND DISPOSAL
Table 4-1. Facilities that Manufacture or Process Chromium and Chromium
Compounds (
continued)State
aNumber of
facilities
Range of maximum
amounts on site in
pounds
b Activities and usescNE 22 1000-999999 1,2,3,5,8,9,11,12,13
NH 20 1000-99999 8,9,11,12
NJ 48 100-9999999 1,2,3,4,5,7,8,9,10,11,12,13
NM 7 1000-999999 1,2,3,5,6,8,9,12
NV 6 10000-99999 4,8,9,10
NY 94 0-9999999 1,2,3,4,5,6,7,8,9,10,11,12,13
OH 333 0-999999999 1,2,3,4,5,6,7,8,9,10,11,12,13
OK 67 100-49999999 1,2,3,4,5,6,8,9,10,11,12,13
OR 37 1000-999999 1,2,3,5,8,9,10,12,13
PA 316 0-999999999 1,2,3,4,5,6,7,8,9,10,11,12,13
PR 4 0-99999 1,5,9,11
RI 14 1000-999999 1,2,3,8,9,10,13
SC 72 0-999999999 1,2,3,4,5,7,8,9,10,11,12,13
SD 8 1000-99999 2,3,8,9
TN 81 0-9999999 1,2,3,4,5,6,7,8,9,10,11,12,13
TX 177 0-99999999 1,2,3,4,5,6,7,8,9,10,11,12,13
UT 28 0-999999 1,2,3,4,5,7,8,9,11,13
VA 51 0-9999999 1,2,4,5,7,8,9,10,12,13
VT 4 0-999999 3,4,9
WA 39 100-9999999 1,2,3,6,7,8,9,12,13
WI 197 0-9999999 1,2,3,4,5,6,7,8,9,10,11,12,13
WV 27 100-9999999 1,2,3,5,6,7,8,9,10,12,13
WY 3 0-99999 1,6,9
Source: TR197 1999
a
Post office state abbreviations usedb
Range represents maximum amounts on site reported by facilities in each statec
Activities/uses:1. Produce
2. Import
3. Onsite use/processing
4. Sale/distribution
5. Byproduct
6. Impurity
7. Reactant
8. Formulation component
9. Article component
10. Repackaging
11. Chemical processing aid
12. Manufacturing aid
13. Ancillary/other uses
CHROMIUM 276
4. PRODUCTION, IMPORT/EXPORT, USE, AND DISPOSAL
USA Inc., Cleveland, Ohio; (11) chromium hydroxy diacetate: McGean-Rohco, Inc., Cleveland, Ohio;
(12) chromium naphthenate: OM Group, Inc., Franklin, Pennsylvania; (13) chromium nitrate: The Hall
Chemical Co., Arab, Alabama; McGean-Rohco, Inc., Cleveland, Ohio; The Shepard Chemical Company,
Cincinnati, Ohio; (14) chromium octoate: Dixie Chemical Company, Inc., Bayport, Texas; (15) chromium
oxide: American Chrome & Chemicals Inc., Corpus Christi, Texas; Johnson Matthey, Inc., Ward Hill,
Massachusetts; (16) chromium potassium sulfate: McGean-Rohco, Inc., Cleveland, Ohio; and
(17) chromium-silicon monoxide: Cerac Incorporated, Milwaukee, Wisconsin (SRI 1997). Besides these
producers of chromium metal alloys and chromium compounds, Table 4-1 reports the number of facilities
in each state that manufacture and process chromium, the intended use of the products, and the range of
maximum amounts of chromium products that are stored on site. The data reported in Table 4-1 are
derived from the Toxic Release Inventory (TRI) of EPA (TRI97 1999). The TRI data should be used
with caution since only certain types of facilities were required to report. Hence, this is not an exhaustive
list.
4.2 IMPORT/EXPORT
Chromite ore has not been mined in the United States since 1961 (Stokinger 1981). Today, the United
States receives all chromium ores from other countries. From 1993–1996, chromium contained in
chromite ore and chromium ferroalloys and metal were imported from South Africa (37%), Turkey
(13%), Russia (18%), Kazakstan (8%), Zimbabwe (7%), and other nations totaling 22% (USGS 1998).
According to NTDB (1998), the U.S. domestic exports of chromium trioxide rose from 5,236,260 kg in
1992 to 11,037,984 kg in 1996. The U.S. domestic exports of chromium oxide and hydride rose from
1,657,121 kg in 1992 to 2,127,153 kg in 1996. The U.S. imports of chromium oxide and hydride rose
from 3,570,688 kg in 1992 to a peak of 5,803,207 kg in 1994 before declining to 4,462,076 kg in 1996.
U.S. imports of chromium trioxide rose from 374,269 kg in 1992 to 3,796,267 kg in 1996.
4.3 USE
The metallurgical, refractory, and chemical industries are the fundamental users of chromium. In the
metallurgical industry, chromium is used to produce stainless steels, alloy cast irons, nonferrous alloys,
and other miscellaneous materials. Ferrochromiums are the main intermediates used by the metallurgical
industry. Typical weight percent of chromium in stainless steel and chromium alloys ranges from 11.5%
to 30%. In the refractory industry, chromium is a component in chrome and chrome-magnesite,
CHROMIUM 277
4. PRODUCTION, IMPORT/EXPORT, USE, AND DISPOSAL
magnesite-chrome bricks, and granular chrome-bearing and granular chromite, which are used as linings
for high temperature industrial furnaces. In the chemical industry, chromium is used primarily in
pigments, both chromium(III) and chromium(VI); metal finishing, chromium(VI); leather tanning,
chromium(III); and wood preservatives, chromium(VI). Table 4-2 lists the approximate distribution of
use for chromium chemicals in the major applications in the United States and Western world in
1996 with a comparison to use in the United States for 1951 (Barnhart 1997). Smaller amounts are used
in drilling muds, chemical manufacturing, textiles, toners for copying machines, magnetic tapes, and as
catalysts (CMR 1988; EPA 1984a; IARC 1990; USDI 1988a). In the past, chromium was also used in
cooling towers as a rust and corrosion inhibitor. Chromium alloys are also used in metal joint prostheses
(Sunderman et al. 1989). In 1988, the U.S. chemical and metallurgical industries accounted for 83.9%
and the refractory industry for 16.1% of the total domestic consumption of chromite (USDI 1988a).
Chromium picolinate, a trivalent form of chromium complexed with picolinic acid, is used as a dietary
supplement. It is also claimed to reduce symptoms of type II diabetes and hypoglycemia (Broadhurst et
al. 1997).
4.4 DISPOSAL
Information regarding the disposal of finished products and wastes produced during the manufacturing of
consumable items that contain chromium is limited. In 1987, 25% of the chromium demand in the United
States was supplied by recycled stainless steel scrap. Although a large portion of the chromium wastes
from plating operations is also recovered, large amounts of chromium-containing waste waters from
plating, finishing, and textile industries are discharged into surface waters. A substantial amount of
chromium enters sewage treatment plants from industrial and residential sources (Klein et al. 1974; TRI97
1999). Presently, slag from roasting/leaching of chromite ore is one of the materials excluded from
regulation under the Resource Conservation and Recovery Act by the 1980 Bevill Amendment.
However, emission control dust or sludge from ferrochromium and ferrochromium-silicon production is
listed as hazardous waste by EPA (1988b). The processed wastes from several chromium chemical
industries are designated as hazardous wastes as well (EPA 1981), and disposal of process wastes is
regulated by the EPA. Land filling appears to be the most important method for the disposal of chromium
wastes generated by chemical industries. Of the total chromium released in the environment by chemical
industries,
.82.3% is released on land. An equally large amount of chromium waste is transferred off-site(see Section 5.2). It is anticipated that most of this off-site waste will be disposed of in landfills after
proper treatment. It is important to convert chromium wastes into forms of chromium
CHROMIUM 278
4. PRODUCTION, IMPORT/EXPORT, USE, AND DISPOSAL
Table 4-2. Historical Use of Chromium in the United States and Western World
Use 1996 Western world 1996 United States 1951 United States
Wood preservation 15% 52% 2%
Leather tanning 40% 13% 20%
Metals finishing 17% 13% 25%
Pigments 15% 12% 35%
Refractory 3% 3% 1%
Other 10% 7% 17%
Souce: Barnhart 1997
CHROMIUM 279
4. PRODUCTION, IMPORT/EXPORT, USE, AND DISPOSAL
that have low mobilities in soils and low availabilities to plants and animals before land disposal.
Chromium(III) oxide is one such form. Chromium in chemical industry wastes occurs predominately in
the hexavalent form. The treatment of chromium(VI) waste often involves reduction to chromium(III)
and precipitation as the hydrous oxide with lime or caustic soda. Chromium(III) waste can also be
converted into hydrous oxide or may be incinerated to form the oxide before land disposal. In most cases,
the pretreated sludge containing chromium(III) is disposed of by land burial or ocean dumping. There is
not much known about the disposal method of waste refractory materials used as lining for metallurgical
furnaces or the disposal practices for the finished products containing chromium, such as chromiumcontaining
pigments (Fishbein 1981; Komori et al. 1990a; NRCC 1976; Polprasert and Charnapratheep
1989; USDI 1988b; Westbrook 1979).
Chromium is listed as a toxic substance under Section 313 of the Emergency Planning and Community
Right to Know Act (EPCRA) under Title III of the Superfund Amendments and Reauthorization Act
(SARA) (EPA 1995). Disposal of wastes containing chromium is controlled by a number of federal
regulations (see Chapter 7).
CHROMIUM 281
'see also:
Sec 3 - CHEMICAL AND PHYSICAL INFO
Toxicological Profile for Chromium - Agenct for Toxic SubstancesAgenct for Toxic Substances: Toxicological Profile for Chromium
Sec 1 - Public Health Statement
Toxicological Profile for Chromium - Agenct for Toxic SubstancesAgenct for Toxic Substances: Toxicological Profile for Chromium
Complete Toxicological Profile for Chromium
Toxicological Profile for Chromium - Agenct for Toxic SubstancesAgenct for Toxic Substances: Toxicological Profile for Chromium
